Automation Solutions

How to Build an Operations Playbook That Doesn't Gather Dust

Aaron · · 9 min read

Every business owner has thought about creating an operations manual. Some have even started one. Most of those attempts ended the same way: a half-finished document in a shared drive that nobody looks at, slowly drifting out of date until it describes a version of the business that no longer exists.

The problem isn’t discipline. It’s approach. Traditional operations manuals are built like textbooks — comprehensive, formal, and static. They try to capture everything at once, they’re written in a style that nobody wants to read, and they have no mechanism for staying current. The result is a document that’s impressively thick and completely useless.

An operations playbook is different. It’s a living, practical reference that your team actually opens when they need it. Think less corporate manual, more recipe book — focused on the things people actually need to do, written in plain language, and structured so you can find the answer in sixty seconds.

Why Most Operations Manuals Fail

Before building something better, it’s worth understanding why the traditional approach doesn’t work.

They try to document everything at once. Someone decides “we need to write everything down” and spends three months documenting fifty processes. By the time they’re done, the first twenty are already out of date. And nobody reads a fifty-section manual front to back.

They’re written for an auditor, not a user. Corporate-style SOPs with numbered clauses, revision histories, and approval signatures. Technically thorough. Practically impenetrable. Your team doesn’t need ISO-grade documentation — they need clear instructions they can follow while doing the work.

There’s no ownership or update process. The manual gets created and then… sits there. Nobody is responsible for keeping it current. Nobody reviews it when a process changes. Within six months, it’s a historical document, not an operational one.

They live in the wrong place. Buried in a shared drive folder three levels deep, or worse, in a physical binder on a shelf. If finding the information takes longer than asking a colleague, people will always ask the colleague.

What Goes in an Operations Playbook

Not everything. That’s the first and most important principle. A playbook that tries to cover every conceivable situation ends up covering none of them well. Focus on three categories:

1. Core Processes (The “How We Do Things” Section)

These are the 8-12 processes that make up the backbone of your business operations. For a service business, that typically means:

  • How we handle a new inquiry
  • How we create and send a quote
  • How we schedule and dispatch work
  • How we deliver the service / complete the job
  • How we invoice and collect payment
  • How we handle complaints and warranty work
  • How we onboard a new employee
  • How we onboard a new customer

Each process gets a one-page entry: the steps in order, the decision points, the systems used, and the expected outcome. Written in second person (“You check the job details in the system”) with numbered steps. No preamble. No theory. Just the process.

2. Decision Rules (The “What to Do When” Section)

These are the guidelines that let your team handle common situations without escalation. Pricing authority, discount limits, scheduling priorities, customer escalation criteria, purchasing thresholds.

Format them as simple if/then rules:

  • If the customer requests a reschedule within 48 hours of the appointment: approve it, no questions asked
  • If a quote exceeds $15,000: requires manager review before sending
  • If a customer complaint involves safety: escalate immediately, don’t attempt to resolve at team level
  • If stock for a standard item falls below 10 units: auto-reorder from preferred supplier

Decision rules save your managers hours per week and your team the anxiety of not knowing whether they’re allowed to make a call.

3. Reference Information (The “Where to Find It” Section)

Contact lists, system logins, supplier details, pricing tables, warranty terms, compliance requirements. The kind of information people need occasionally and waste time hunting for every time.

This section is the least exciting but often the most-used part of the playbook. When your new office admin can look up the supplier contact number in thirty seconds instead of asking three people, that’s the playbook earning its keep.

Traditional Operations Manual

  • Tries to document everything at once
  • Written in formal corporate language
  • Lives in a binder or buried shared drive
  • No update process — stale within months
  • Created by one person in isolation

Living Operations Playbook

  • Starts with 8-12 core processes and grows
  • Written in plain, direct language anyone can follow
  • Lives where the team works — linked from tools and pinned to dashboards
  • Clear ownership and regular review cycle
  • Built from real work by the people who do it

How to Build It Without Losing Your Mind

Step 1: Pick Your Top Five Processes

Don’t start with a list of everything. Start with the five processes that cause the most problems when they go wrong, happen most frequently, or involve the most people. For most businesses, at least three of those will be in the customer lifecycle: inquiry, quoting, delivery, invoicing.

Step 2: Capture Real Work, Not Idealised Work

The biggest mistake in process documentation: writing down how you think the process should work instead of how it actually works. Sit with the person who does the work. Watch them do it. Write down what they actually do, including the workarounds, the informal checks, and the “I always do this extra step because once…”

You’ll often discover the real process has steps nobody talks about but everyone does. Those hidden steps are where the institutional knowledge lives — and they’re exactly what you need to capture.

Step 3: Write Each Process as a Recipe

A recipe works because it’s practical. It lists what you need, walks through the steps in order, tells you what to watch for, and describes what the end result should look like. Write your processes the same way.

Template for each process:

  • Purpose: One sentence on what this process achieves
  • Trigger: What starts the process (e.g., “A new inquiry comes in via phone, email, or website form”)
  • Steps: Numbered list, each step starting with an action verb
  • Decision points: What to do when there’s a fork in the road
  • Output: What “done” looks like
  • Common mistakes: The things that go wrong and how to avoid them

Step 4: Put It Where People Work

If your team lives in a project management tool, link the playbook entries from the relevant project templates. If they use a CRM, attach the relevant process to the workflow stage. If they’re in the field on their phones, make sure the playbook is mobile-accessible.

The playbook should be one click away from the moment someone needs it — not three folders deep in a shared drive they haven’t opened since their first week.

Step 5: Assign Owners and Set a Review Cadence

Every process in the playbook gets an owner — the person responsible for keeping that entry current. Not the person who wrote it initially. The person who’s closest to the work.

Set a quarterly review cycle. Every three months, each process owner spends fifteen minutes checking their entries: are the steps still accurate? Have any tools changed? Have we learned anything that should be added? This isn’t a major project — it’s a maintenance habit.

Making the Playbook Self-Reinforcing

The best playbooks don’t rely on people remembering to check them. They’re woven into the daily workflow.

Onboarding: Every new hire works through the relevant playbook sections as part of their first week. Not reading — doing. They follow the documented process with supervision, and the supervisor notes any steps that are unclear or outdated.

Process changes: When a process changes, the playbook entry gets updated first, then the team gets briefed. Not the other way around. This keeps the documentation as the source of truth, not a lagging record.

Problem resolution: When something goes wrong, the post-mortem includes “do we need to update the playbook?” If a mistake reveals a missing step or an unclear instruction, the fix goes into the playbook so the same mistake doesn’t happen again.

Start This Week

You don’t need a project plan or a documentation committee. Pick one process — the one that causes the most grief when it goes wrong. Sit with the person who does it. Write down the steps. Test it with someone else. Put it where the team can find it. That’s your first playbook entry.

Add one process per week. In two months, you’ll have the core of a working playbook. In six months, you’ll wonder how you ever ran the business without one. The secret isn’t creating it perfectly. It’s creating it at all — and then keeping it alive.

A

Aaron

Founder, Automation Solutions

Building custom software for businesses that have outgrown their spreadsheets and off-the-shelf tools.

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